My board game only needs 1,000 units. How do I keep production costs low?

Many smaller game creators face the challenge of high upfront tooling costs with traditional injection molding for small batches.

Here are four proven strategies to lower costs:

1. Use Aluminum or 3D-Printed Molds

For production runs under 5,000 units, low-volume injection molds (like aluminum tools) cost 60-80% less than standard steel molds.

2. Simplify the Mold Design

Minimizing complex sliders or side-actions can reduce tooling costs by up to 40%.

3. Optimize Part Design

Features like adequate draft angles (≥1°) and uniform wall thickness help the molding process and reduce defects.

4. Avoid Hot Runners

Using a simple cold runner system is more cost-effective for smaller orders and simplifies the process.

Actionable Tip

Always ask your factory for a DFM (Design for Manufacturing) analysis. This free review of your 3D file can identify hidden cost drivers in your part’s geometry before you commit to tooling.